Boan Machine's Precision Counting & Bottling Line Solves Kazakhstani Pharma's Challenges of Inaccurate Counting and Defective Sealing
Boan Machine's Precision Counting & Bottling Line Solves Kazakhstani Pharma's Challenges of Inaccurate Counting and Defective Sealing
November 20, 2025
Guangdong Boan Machinery Co., Ltd. (hereinafter referred to as "Boan Machine") recently successfully commissioned a fully automatic counting, bottling, and capping production linecustom-designed for a major pharmaceutical manufacturer in Kazakhstan. This line has completely resolved long-standing core production issues for the client, including inaccurate counting, poor sealing, and low efficiency, becoming a key part of their intelligent upgrade.
Background: The Dual Challenge of Accuracy and Sealing
As a key player in the Central Asian pharmaceutical market, Kazakhstan has increasingly stringent requirements for drug quality and packaging standards. The client's previous equipment suffered from high counting error rates and unstable foil sealing integrity, leading to low product qualification rates and frequent customer complaints, which severely hampered the company's growth.
The BOAN Solution: Integrated Technology for Precision and Efficiency
Based on the client's needs, Boan Machine provided a tailored turnkey solution including an automatic bottle unscrambler, high-precision counting and bottling machine, capping machine, and foil sealer. This production line offers the following core advantages:
Precision Counting System: Utilizes photoelectric sensors and AI visual detection technology to achieve a counting error rate of less than 0.3%, ensuring accurate counts in every bottle.
Stable Sealing Process: Equipped with imported induction sealing modules, achieving a foil seal integrity rate of up to 99.5%, preventing leaks and contamination.
Intelligent Integrated Control: The entire line integrates PLC and touch screen control systems, enabling full automation from bottle unscrambling to case packing, increasing production capacity by 40%.
Client Feedback: Dual Improvement in Quality and Efficiency
"Boan Machine's production line not only solved our long-standing packaging challenges but also impressed us with its stable performance and localized technical support service," said the project manager at the pharmaceutical plant. "We now achieve a daily output of over 100,000 bottles, and our product qualification rate has increased from 92% to 98.5%, allowing us to pass the local GMP audit smoothly."
About Boan Machine
As a leading Chinese intelligent packaging equipment manufacturer, Guangdong Boan Machinery Co., Ltd. is committed to providing global customers with automated packaging line solutions. Its products serve various sectors, including food, pharmaceuticals, and cosmetics, and are exported to over 30 countries and regions across Europe, Southeast Asia, and Central Asia. The company focuses on technology R&D and is driven by customer needs, continuously providing reliable equipment and services for global industrial upgrading.